Thermal Behavior of R134a Droplet in Dropwise Condensation Considering Marangoni Convection Flow on Horizontal and Vertical Surfaces for Refrigeration Systems

Document Type : Research article

Authors

1 School of Mechanical Engineering, Iran University of Science and Technology (IUST), 16846-13114, Tehran, Iran.

2 Department of Mechanical Engineering, Faculty of Engineering, Arak University, Arak, 38156-88349, Iran.

10.61186/jgeri.2026.2079283.1090
Abstract
Dropwise condensation (DWC) increases phase change heat transfer efficiency, enabling more energy efficient thermal processes that directly support greener energy technologies and help lower overall carbon emissions. Correspondingly, this research work presents a numerical assessment of isolated R134a droplet during DWC on solid surfaces, focusing on the coupled impacts of Marangoni convection, contact angle across horizontal (β=0°) and vertical (β=90°) surfaces to investigate their impact on heat transfer during DWC. In this regard, droplet geometry was modeled utilizing Surface Evolver, while computational fluid dynamics (CFD) simulations were performed in ANSYS FLUENT with a pressure-based solver and Semi-Implicit Method for Pressure-Linked Equations (SIMPLE) algorithm. The simulation outcomes were validated through comparison with established theoretical models and previously published experimental measurements. Regarding the results, greater Marangoni numbers (Ma) enhance internal circulation, leading to more uniform temperature distributions and increased heat transfer coefficients. Also, contact angle was found to positively influence average heat flux (AHF) by reducing liquid–solid contact area, while vertical surfaces consistently exhibited higher AHF because of smaller droplet footprints. The results indicate that at Ma = 11020 and θ = 110°, the vertical surface yields an AHF that is nearly 4.5% superior than that of the horizontal surface. Furthermore, unlike previous studies, which primarily examined these phenomena in general condensation contexts, this work specifically addresses their implications for refrigeration systems. By investigating R134a droplets, the findings provide novel insights into droplet scale condensation mechanisms that can contribute to reducing energy consumption in refrigerators.

Keywords



Articles in Press, Accepted Manuscript
Available Online from 04 February 2026

  • Receive Date 28 November 2025
  • Revise Date 27 January 2026
  • Accept Date 04 February 2026
  • Publish Date 04 February 2026